Ошибка mach3 emergency mode active

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• Erase the file named probediag.txt and everything should work fine. Start Mach3 again and you should not get the error.

  If you still get the error, please submit additional information on this FAQ.

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  I get a probediag.dat error=5 when I start Mach3?

• You can use one of the terminals on the input side of the breakout board to connect the e-stop switch.

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  WHICH WIRES ARE CONNECTED TO THE EMERGENCY STOP BUTTON

• Which controller would you like to learn how to control a plasma cutter?

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  Bsmced4u-pp bitsensor.com

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  Bsmced4u-pp bitsensor.com

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  when using mach3 how can I start the plasma using output signal at output 1?

• Which controller would you like to learn how to control a plasma cutter?

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  Additional Information:
  Bsmced4u-pp bitsensor.com

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  Bsmced4u-pp bitsensor.com

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  when using mach3 how can I start the plasma using output signal at output 1?

• On the Planet-CNC board, the Mist, Spindle and Coolant outputs will require a relay to switch on those devices. Test one of those terminals with a multi-meter (Mist, Coolant, or Spindle). Each of these terminals have a GND next to the terminal for the device.

  Test the voltage across the GND to the terminal with the arrow that you want to test. Go to the software and click on the device you want to test (mist, coolant or spindle) and note the voltage. If no voltage is output then check under the board to where the terminals are soldered. Re-test the terminals across the solder joints rather than the terminal block wire inputs. If you get a voltage, then there is a problem with the terminal block. If you don’t get a voltage, then the board is not functioning properly.

  Additional Information:
  
  I activated the output signal.. I did the tests indicated and I did not get voltage. I heated the welds of the three outputs and now works coolant but no mist or spindle, what should I do?

  Additional Information:
  There are probably cold joints on the board at the chip or the resistors on the traces for those terminals. You can send the board back to us and we will repair and test the board.

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  I’m trying to get the planet-cnc mist, coolant and spindle output to work. It’s showing no voltage when I test

• To connect an emergency stop (e-stop) to the Mach3 USB controller, use the emergency stop switch/button on the NO (normally open) connections of the switch. Connect one side of the NO connection to IN1 and the other side of the NO connection to the DCM, or GND (V-) of the 24V power supply that is used to power the Mach3 USB controller.

  Additional Information:
  The configuration in Mach3 should be default if you used the XML file that is here:
  
  https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach3-USB-Board

  Click the link to add information to this solution:
  Mach3 USB CNC Interface EMERGENCY STOP

• The spindle is quieter and has more consistent torque (It doesn’t get «bogged down» when it starts cutting into material). It can be used with collets of varying sizes (not restricted to imperial sizes). It is water cooled and so it does not blow air downward to cool the spindle like the router does. The spindle is also machined with much higher precision than typical routers and will have a much longer life.

  Click the link to add information to this solution:
  Why should I use a spindle rather than a router?

• Yes, you can send your electronics to us for repair, or retrofit to work with either Mach3, Mach4 or LinuxCNC. You can send us an email at customerService@buildyourcnc.com to set up your appointment.

  Some of the types of CNC electronics we will consider.

  — We will work on electronics from other manufacturers as long as you are ok with the Mach3, Mach4 or LinuxCNC control software for your CNC machine or CNC router.

  — We will repair or retrofit used CNC electronics.

  — Some customers find that electronics are overwhelming to put together so we will finish these electronics wiring and assembly for you.

  The cost for these includes labor cost for the time it takes to finish the CNC electronics repair or retrofit and for any parts that need to be replaced or added.

  Here is an example of CNC electronics that we worked on for a customer:

  This is the type of response that you can expect to receive after the CNC electronics are repaired or retrofitted to work under Mach3, Mach4 or LinuxCNC. You can see the entire work, which also shows the time involved. We also show what we were able to accomplish at the beginning of the video.

  Click the link to add information to this solution:
  My spindle does not turn on. How can I fix it?

• You can find the wiring diagram for the 2.2kW spindle and, follow through instructions here.
  
  https://www.buildyourcnc.com/item/spindle-inverter-2!2kw-spindle-novfd#prettyPhoto/8/

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  wiring diagram at spindle top

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  Can you please provide settings for a 110v 2.2 spindle vfd

  Additional Information:
  Can you please provide settings for a 110v 2.2 spindle vfd

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  How should I wire the 2.2kw spindle and vfd?

• The 2.2kW spindle has a power rating of 2.2kW or 2200 watts.

  If the VFD AC voltage input is rated for 220 volts, then 2200 watts / 220 volts is 10 amps, so a 15 or 20 amp breaker will work.

  If the VFD AC voltage input is rated for 110 volts, then 2200 watts / 110 volts is 20 amps, so a 25 or 30 amp breaker will work.

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  [77] What circuit breaker should I use for this spindle?

• LinuxCNC has excellent documents; however, I would like to offer our help in case you don’t understand the information on that page. So, please use this FAQ (Question #: 13233) to state your questions by submitting additional information below.

  The LinuxCNC spindle control page is found here: http://linuxcnc.org/docs/html/examples/spindle.html

  Additional Information:
  After reading the LinuxCNC page my first questions would be can the spindle be controlled by PWM signal? Also, what pin on the parallel port would I set to Spindle Enable and FRW?

  Additional Information:
  To connect your computer to the VFD, use a USB to RS-485 interface. RS-485 is just a serial interface protocol that uses standard 0 to +5 voltage TTL signal levels for communication (as opposed to RS-232 which uses -12v and +12 for signal level changes).

  Get a high quality interface to reduce any issues during the process. The VFD should have two terminals labeled RS+ and RS-. The USB to RS-485 adapter should have this labeled on it as well so the connections should be relatively straight forward.

  In the VFD parameters:
  
  PD001: 2 to accept RS485 commands
  
  PD002: 2 to accept frequency comands
  
  PD163: 1 to RS485 slave address:1
  
  PD164: 1 RS485 baud rate 9600
  
  PD165: 3 8bit, no parity, 1 stop bit

  Make sure LinuxCNC is also set accordingly:

  The PIN14 and PIN16 in the stepconf wizard should be set to unused because you don’t want LinuxCNC to be outputting unnecessary signals.

  In the options step of the stepconf wizard:
  
  — Check the Include Halui user interface component.
  
  — Check the Include custom PyVCP GUI panel.
  
  — Check Spindle speed display

  You will want to edit the custom.hal text file located in the folder that was created from the stepconf wizard. Add these following lines:
  
  loadusr -Wn vfd hy_vfd -n vfd -d /dev/ttyUSB0 -p none -r 9600
  
  net spindle-cmd-rpm-abs => vfd.speed-command
  
  net spindle-cw motion.spindle-forward => vfd.spindle-forward
  
  net spindle-ccw motion.spindle-reverse => vfd.spindle-reverse
  
  net on motion.spindle-on => vfd.spindle-on

  The dev folder in linux is typically used for interfacing devices and peripherals to the computer as these devices are communicated by simple memory addresses and these files are linked directly to these addresses.

  Under the custom_postgui.hal file, change this line:

  from: sets spindle-at-speed true
  
  to: net spindle-at-speed => cfd.spindle_at_speed

  and add the line:

  setp vfd.enable 1

  When you start LinuxCNC, you will a spindle section with the reverse and forward buttons, a stop button and — and + buttons. Use these buttons to conform that the spindle is functioning properly. The spindle speed indicator in LinuxCNC will show the spindle speed and you can confirm that this is equal to the speed indicated on the VFD.

  Credit for this helpful information goes to:

  Additional information was also added by us to provide a better understanding.

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  How can I make LinuxCNC control a spindle?

• It is not necessary to connect the spindle VFD (Variable Frequency Drive also called an Inverter) to the computer or CNC motion electronics. The VFD can be controlled independently using the control panel on the VFD. The control panel has the ability to control all aspects of the spindle including Speed, Torque, limits, etc. However, you can connect the VFD to the computer so the CNC control program can control the spindle during the CNC Machine operation. You will need to connect the VFD to the computer via a serial conection (in this case, it is the RS-485 protocol).

  The following are instructions on how to connect the VFD to Mach3 via this RS-485 serial connection.

  The first thing you will need is the dynamic link library to pair with mach3 called the Huanyang VFD Mach3 PlugIn. You can find this file at the mach3 support forum here: http://www.machsupport.com/forum/index.php/topic,14182.0.html

  You will also need to download the Microsoft .net 3.5 framework and install it: https://www.microsoft.com/en-us/download/details.aspx?id=21

  Follow the pdf that comes with the library file, but here is a synopsis of what you need to do (I also added a lot more information that may be useful during this process as the manual does not cover the main connections that need to be done):

  You will need to program your VFD so that it knows how to communicate with mach3 and the computer (go into the programming mode of the VFD and change these parameters):
  
  — PD001 — value 2 — Enables with communication aspect of the VFD
  
  — PD002 — value 2 — Enables frequency control from the communcations port
  
  — PD163 — value 1 — VFD address
  
  — PD164 — value 1 — Baud rate of 9600 (speed of the communication)
  
  — PD165 — value 3 — 8N1 RTU — 8 bits (that’s the size of the word that gets communicated), N (No parity or no error checking) and 1 (1 stop bit)

  Copy the dll file to the PlugIns folder of mach3.

  Connect the RX and TX lines to your computer. There are a couple ways you can do this, but the recommended way would be to use an FTDI USB device which converts a USB to a serial com port. The device will have Rx and Tx connectors to connect to the VFD terminals with the same labels. This method is recommended since serial ports are not as common in computers these days.

  Next, you will need to configure mach3 to use the plugin library. Start mach3 and click on Menu -> config ->Config Plugins. Enable the new plugin by clicking on the red cross on the left column next to the plug in. Restart mach3 after doing this.

  No you need to configure mach3 to use the HuanyangVFD plugin. Go to the ports & pins configuration and select the spindle setup tab. Make sure that the Disable Spindle Relays checkbox is unchecked. We don’t want mach3 to output a signal for a relay since the spindle will start up and turn off within the VFD and not from an external relay.

  Next, go to the HuanyangVFD settings by clicking on Menu -> plugin control -> HuanyangVFD. Set the parameters to the same settings you put into the VFD programming. The com port will be shown as new hardward when you plug in the USB FTDI device. A little bubble will be displayed at the bottom right where it will notify you that a new device is being installed (be patient while windows assigns a com port). Alternatively, you can use the windows device manager to see which port was set for the new USB FTDI device). You may need to restart mach3 several times until you get the correct information displayed in the PD001 and PD002 fields. When the com port is correct and the other parameters, like baud and VFD address is the same as you entered in the programming, then the PD001 and PD002 will show the number 2, otherwise, a 99 will appear which means that communication was not successful.

  You can now control the on/off and RPM of the spindle using the RS485 communication between mach3 and the VFD.

  Additional Information:
  The question was how to connect the spindle to the redfy. I did not receive a VFD.
  
  I have the redFly system and a 2.2kW Spindle — 110V how do i connect the spindle?

  Additional Information:
  If you received a spindle without a VFD, please contact us asap. Our spindle will not work without a VFD.

  Additional Information:
  Hi, how is this setup in mach4?

  Click the link to add information to this solution:
  how do I connect my spindle to mach3 so mach3 can control it

• The 2.2kW spindle has a power rating of 2.2kW or 2200 watts.

  If the VFD AC voltage input is rated for 220 volts, then 2200 watts / 220 volts is 10 amps, so a 15 or 20 amp breaker will work.

  If the VFD AC voltage input is rated for 110 volts, then 2200 watts / 110 volts is 20 amps, so a 25 or 30 amp breaker will work.

  Additional Information:

  Additional Information:

  Click the link to add information to this solution:
  [78] What size circuit breaker should I use for this spindle?

• The type of wire that should be used between the spindle and the VFD (Variable Frequency Driver also called the inverter) should be of stranded type and we use between 18 and 16 AWG.

  The total current is divided among the three coil wires, therefor a wire gauge of 16 should be sufficient.

  Currently we use 20AWG 4 conductor.

  Additional Information:

  Additional Information:

  Additional Information:

  Additional Information:

  Click the link to add information to this solution:
  WHAT ELECTRICAL CABLE DO I USE TO CONNECT VFD INVERTER SPINDLE?

• It is not necessary to connect the spindle VFD (Variable Frequency Drive also called an Inverter) to the computer or CNC motion electronics. The VFD can be controlled independently using the control panel on the VFD. The control panel has the ability to control all aspects of the spindle including Speed, Torque, limits, etc. However, you can connect the VFD to the computer so the CNC control program can control the spindle during the CNC Machine operation. You will need to connect the VFD to the computer via a serial conection (in this case, it is the RS-485 protocol).

  The following are instructions on how to connect the VFD to Mach3 via this RS-485 serial connection.

  The first thing you will need is the dynamic link library to pair with mach3 called the Huanyang VFD Mach3 PlugIn. You can find this file at the mach3 support forum here: http://www.machsupport.com/forum/index.php/topic,14182.0.html

  You will also need to download the Microsoft .net 3.5 framework and install it: https://www.microsoft.com/en-us/download/details.aspx?id=21

  Follow the pdf that comes with the library file, but here is a synopsis of what you need to do (I also added a lot more information that may be useful during this process as the manual does not cover the main connections that need to be done):

  You will need to program your VFD so that it knows how to communicate with mach3 and the computer (go into the programming mode of the VFD and change these parameters):
  
  — PD001 — value 2 — Enables with communication aspect of the VFD
  
  — PD002 — value 2 — Enables frequency control from the communcations port
  
  — PD163 — value 1 — VFD address
  
  — PD164 — value 1 — Baud rate of 9600 (speed of the communication)
  
  — PD165 — value 3 — 8N1 RTU — 8 bits (that’s the size of the word that gets communicated), N (No parity or no error checking) and 1 (1 stop bit)

  Copy the dll file to the PlugIns folder of mach3.

  Connect the RX and TX lines to your computer. There are a couple ways you can do this, but the recommended way would be to use an FTDI USB device which converts a USB to a serial com port. The device will have Rx and Tx connectors to connect to the VFD terminals with the same labels. This method is recommended since serial ports are not as common in computers these days.

  Next, you will need to configure mach3 to use the plugin library. Start mach3 and click on Menu -> config ->Config Plugins. Enable the new plugin by clicking on the red cross on the left column next to the plug in. Restart mach3 after doing this.

  No you need to configure mach3 to use the HuanyangVFD plugin. Go to the ports & pins configuration and select the spindle setup tab. Make sure that the Disable Spindle Relays checkbox is unchecked. We don’t want mach3 to output a signal for a relay since the spindle will start up and turn off within the VFD and not from an external relay.

  Next, go to the HuanyangVFD settings by clicking on Menu -> plugin control -> HuanyangVFD. Set the parameters to the same settings you put into the VFD programming. The com port will be shown as new hardward when you plug in the USB FTDI device. A little bubble will be displayed at the bottom right where it will notify you that a new device is being installed (be patient while windows assigns a com port). Alternatively, you can use the windows device manager to see which port was set for the new USB FTDI device). You may need to restart mach3 several times until you get the correct information displayed in the PD001 and PD002 fields. When the com port is correct and the other parameters, like baud and VFD address is the same as you entered in the programming, then the PD001 and PD002 will show the number 2, otherwise, a 99 will appear which means that communication was not successful.

  You can now control the on/off and RPM of the spindle using the RS485 communication between mach3 and the VFD.

  Additional Information:
  The question was how to connect the spindle to the redfy. I did not receive a VFD.
  
  I have the redFly system and a 2.2kW Spindle — 110V how do i connect the spindle?

  Additional Information:
  If you received a spindle without a VFD, please contact us asap. Our spindle will not work without a VFD.

  Additional Information:
  Hi, how is this setup in mach4?

  Click the link to add information to this solution:
  How do I conect the VFD of the spindle to the RS485 connections

• Yes, you can send your electronics to us for repair, or retrofit to work with either Mach3, Mach4 or LinuxCNC. You can send us an email at customerService@buildyourcnc.com to set up your appointment.

  Some of the types of CNC electronics we will consider.

  — We will work on electronics from other manufacturers as long as you are ok with the Mach3, Mach4 or LinuxCNC control software for your CNC machine or CNC router.

  — We will repair or retrofit used CNC electronics.

  — Some customers find that electronics are overwhelming to put together so we will finish these electronics wiring and assembly for you.

  The cost for these includes labor cost for the time it takes to finish the CNC electronics repair or retrofit and for any parts that need to be replaced or added.

  Here is an example of CNC electronics that we worked on for a customer:

  This is the type of response that you can expect to receive after the CNC electronics are repaired or retrofitted to work under Mach3, Mach4 or LinuxCNC. You can see the entire work, which also shows the time involved. We also show what we were able to accomplish at the beginning of the video.

  Click the link to add information to this solution:
  I need my spindle and cnc electronics repaired. How can I fix it?

• The collet in the 1.5 kW spindle is an ER-11 and cannot reach the 1/2″ size. I would consider the 2.2 kW spindle instead.

  Additional Information:

  Additional Information:

  Additional Information:

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  WHAT SIZE COLLET IS IN YOUR 1.5 KILOWATT SPINDLE?

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  hi. I’m in the UK. can u supply a 220-240v spindle

• The type of wire that should be used between the spindle and the VFD (Variable Frequency Driver also called the inverter) should be of stranded type and we use between 18 and 16 AWG.

  The total current is divided among the three coil wires, therefor a wire gauge of 16 should be sufficient.

  Currently we use 20AWG 4 conductor.

  Additional Information:

  Additional Information:

  Additional Information:

  Additional Information:

  Click the link to add information to this solution:
  What kind of wire should I use between the invertor and the spindle?

• Шаги следующие.
  • Откройте mach3 и нажмите [Config], чтобы найти [Config Plugins] под списком.
• 
  • Нажмите, чтобы открыть [Config Plugins], и появится следующий интерфейс. Нажмите желтую кнопку [Config], выбранную в красном круге.
• 
  1. Снимите флажки X, Y, Z и нажмите кнопку «Сброс», аварийный сигнал датчика предела будет отменен. Если у вас есть поворотный ，, пожалуйста, снимите флажок A
• 

Видео выглядит следующим образом.