EN
8
Irregularities during fusion cause error messages or warnings to appear on the
display of the FRIAMAT fusion unit.
INFORMATION
On the FRIAMAT Basic, press the Menu key to view the displayed error
message in plain text!
INFORMATION
Should the FRIAMAT fusion unit output an error message or warning that is
not listed in the following and that cannot be explained or remedied despite
the plaintext description, contact our service hotline +49 (0)621 486-1533!
Error messages
No.
Displayed text
02
Temperature
out of range
03
Resistance outside
of tolerance
04
Fitting’s wire turn
short circuited
05
Fitting’s wire turn
interrupted
06
Voltage outside
of tolerance
48
Meaning/causes
Ambient temperature outside
of permitted range
Fitting’s electrical resistance
outside of tolerance.
Short circuit in the fitting’s
wire turn.
Current flow interrupted
Deviation in fusion voltage
too high.
Remedy
You may have to tent
over or shield the
fusion area.
Check that contacts sit
firmly and are clean. If
necessary, clean con-
tacts and replace the
fitting.
Replace fitting, and
send it in for analysis.
Check the connection
between the fusion
plug and the fitting. If
OK, replace fitting, and
send it in for analysis.
Notify authorised
service station.
- Manuals
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- FRIAMAT PRIME ECO
- Operating instructions manual
-
Contents
-
Table of Contents
-
Bookmarks
Quick Links
Operating Instructions
FRIAMAT
FRIAMAT
®
®
Related Manuals for FRIATEC FRIAMAT PRIME ECO
Summary of Contents for FRIATEC FRIAMAT PRIME ECO
- Page 1
Operating Instructions ® FRIAMAT ® FRIAMAT… -
Page 2: Table Of Contents
1. Safety Dangers Safety hints and tips Designated equipment use Sources of danger Authorised users Dangers from electric power Emissions Safety precautions on site Signal equipment 1.10 Emergencies 2. Basic Data Design/parts Operating principle Technical data Transport/storage/dispatch Setting up/connecting Operating 3.
- Page 3
5.4.4 Comment 1 5.4.5 Comment 2 5.4.6 Subcontractor 5.4.7 Traceability 5.4.8 Pipe number 5.4.9 Pipe length 5.4.10 GPS data 5.4.11 Seam number 5.4.12 Scraper tool Menu „Data“ 5.5.1 Transfer 5.5.2 Delete Menu “Info” Menu “Emergency input” Menu “Formatting” Fusion Options 5.9.1 ID Data 5.9.1.1 Commission number… -
Page 4: Safety
Safety Dangers FRIAMAT ® fusion units have been designed using state of the art technology and are designed accor- ding to recognised safety regulations and fitted with appropriate protective equipment. In addition FRIAMAT ® fusion units have been submitted to extensive tests in line with the German law for equipment safety.
-
Page 5: Designated Equipment Use
— the guidelines by DVGW Standards, DVS, UVV and local directives. IMPORTANT! Any other use is not in line with designated use! FRIATEC AG does not accept liability for damage caused by adverse use: — Modifications and alterations are not permitted for safety reasons.
-
Page 6: Sources Of Danger
Sources of danger — Replace damaged mains connection cables and extension cables immediately. — Do not remove or disable safety devices. — Rectify known faults immediately. — Do not leave your FRIAMAT ® -model unattended. — Keep away from flammable liquids/gases. — Do not operate in EX environment.
- Page 7
When in doubt (e.g. when purchasing brand new) contact an authorised service station or call the FRIATEC service hotline +49 (0) 621 486 1533. Only use generators working with frequencies within the 44-66 Hz range. -
Page 8: Emissions
Emissions The (equivalent) continuous sound pressure level of all FRIAMAT ® fusion units is less than 70 db(A). When working in a quiet environment, the signal when set to “loud” comes across as very loud. For this reason it is possible to adjust the signal (loud/quiet).
-
Page 9: Operating Principle
Operating principle Only electrical fusion fittings with a barcode can be fused using FRIAMAT ® fusion units: a sticker with a barcode is allocated to each fitting. It contains information for the correct fusion process. Your FRIAMAT ® -model boasts a PC supported command system which: — controls and adjusts energy supply fully auto- matically, and…
-
Page 10: Technical Data
Connection Plug 4.0 mm Hand scraper/replacement blades Manual emergency programming Remote operating pass Operator pass Supervisor pass FRIATRACE (from version 5.1) FRIATEC Memory-Stick FRIATEC Memory-Box Documentation of fusion and traceability data Data storage in unit Data storage by Memory Card Language options…
- Page 11
FRIAMAT ® FRIAMAT ® prime eco basic eco AC 190…250 V AC 190…250 V 45…66Hz 45…66Hz AC 16 A max. AC 16 A max. AC 3,6 kVA AC 3,6 kVA 20 slow acting (inside) 20 slow acting (inside) Type IP 54 Type IP 54 protection grade II protection grade II… -
Page 12: Transport/Storage/Dispatch
Transport/storage/dispatch Your FRIAMAT ® -model is delivered in an aluminium transport box. Unpacking requires no specific skills, nor does storage in the transport box. The tempe- rature range during storage is -20°C..+70°C. WARNING! Always transport/store inside aluminium trans- port box. Setting up/connecting Your FRIAMAT ®…
-
Page 13: Basic «Fusion» Procedure
— Thoroughly remove any existing deposits. — Protect plug from contamination, replace if necessary. — Check fusion plug and contact sockets of the fitting for dirt before connecting. Basic “Fusion” Procedure Preparation The appropriate assembly instructions need to be observed for the correct processing of FRIALEN ®…
-
Page 14: Enter Barcode
Enter barcode WARNING! Take reader wand out of reader wand pouch by opening the pouch, grasping the reader wand at its end/anti-kink sleeve (black) and taking it out. It is not permitted to read in the barcode of a different type of fitting. On completion of the reading in process the reader wand must be returned to its pouch immediately in order to avoid damage and contamination of the reader…
-
Page 15: Starting Fusion Process
Starting fusion process WARNING! If there is a malfunction in the fusion process hot molten PE may be expelled on rare occasions. Therefore: Maintain a safety distance of at least 1 m from the fusion area during fusion! Do not connect any additional equipment during fusion.
-
Page 16: Friamat Basic Eco
® FRIAMAT basic eco Description of function buttons The FRIAMAT ® basic eco has 7 function buttons. MENU: The MENU button is grey. It calls up the main menus with its submenus (see also Section 4.2 “Menu Layout”). In addition pressing the MENU but- ton will clarify an error following an error message.
-
Page 17: Menu Layout
Menu Layout Emergency Basic settings Info input Time Date/Time Date Voltage/Frequency *Language* Temperature Volume Unit number Software version Service date Menu “Basic settings” Pressing the MENU button will take you to the main menu. Once there use the arrow buttons to take you to the submenu “Basic settings”…
-
Page 18: Menu «Info
IMPORTANT! The language setting menu displays two aste- risks right and left in the top line. These serve to identify the language setting menu if the langua- ge has been accidentally changed. Menu “Info” Pressing the MENU button will take you to the main menu.
-
Page 19: Friamat Prime Eco
® FRIAMAT prime eco Description of function buttons The FRIAMAT ® prime eco has 7 function buttons. MENU: The MENU button is grey. It calls up the main menus with its submenus (see also section 5.2 “Menu Layout”). In addition pressing the MENU button will clarify an error following an error message.
-
Page 20: Menu Layout
Menu Layout ID-Data Basic setting Fusion process Data Info Date/Time Emergency input Voltage/Frequency Formatting Temperature Unit number Software version Service date 1 = appears only if traceability is switched on and/or there is data 2 = appears only if documentation is switched on 3 = appears only if operator pass has been programmed in…
- Page 21
Documentation Commission number Time Transmit Operator pass Date Info text *Language* Selection Comment 1 Volume Delete Comment 2 Subcontractor Selection Traceability Pipe number Pipe length GPS data Seam number Scraper tool… -
Page 22: Menu «Basic Settings
Menu “Basic settings” Press the MENU button to access the main menu. Use the arrow buttons (up/down) to access the sub- menu „Basic settings“ and select by pressing the START button. 5.3.1 Documentation Your FRIAMAT ® -model is supplied with the docu- mentation function switched off.
-
Page 23: Volume
IMPORTANT! The menu “Language” is marked with two aste- risks (one star in front of the term “Language”, one star after). These serve to identify the language setting menu when for example the language has been accidentally changed. 5.3.5 Volume Use the guide button “MENU”…
-
Page 24: Operator Pass
– with the documentation switched on. You can order operator passes from FRIATEC. Once an operator pass has been read in, all fusion processes carried out will be saved under the code of this operator pass. By reading in a different operator pass your FRIAMAT ®…
-
Page 25: Info Text
5.4.3 Info text Press the MENU button and then submenu „Fusion process“ to access „Info text“. Activating/switching on this menu will allow you to include additional text information to a fusion process. 5.4.4 Comment 1 Press the MENU button and then submenu „Basic setting“…
- Page 26
The guide button “MENU” will take you to the menu “Data” with submenu “Transfer”. Your FRIAMAT ® prime eco will recognise automatically whether a PC/Laptop (with FRIATRACE database software, version 5.1 onwards), a FRIATEC Memory- Stick or a printer is connected. - Page 27
FRIATEC Memory-Stick, printer) must be con- nected before you access submenu „Transfer“. IMPORTANT! FRIATEC does not accept any liability for the use of standard USB memory-sticks. Please use the FRIATEC Memory-Stick. If the data transfer has been prepared correctly, you will be able, after pressing the START button, to select either „ALL“… - Page 28
IMPORTANT! Once you have deleted data, it has been lost irrevocably. The unit has an automatic back up function which may allow authorised FRIATEC service personnel to retrieve deleted data. Please contact your local service station (see section 8.2). - Page 29
Menu “Formatting” Basically the FRIATEC Memory-Stick can be used for the transfer of data. The FRIATEC Memory-Stick can be purchased from FRIATEC. If you have not used the FRIATEC Memory-Stick on the FRIAMAT ® prime eco and the correct format has… - Page 30
The term “ID data” includes data which you can allocate to your imminent fusion process: commis- sion number, operator pass, continuous number seam number and GPS data (1-3). The following sections describe this additional information. IMPORTANT! Entering commission numbers and seam num- bers is possible only when documentation and the function “Commission number”… - Page 31
5.9.1.3 Continuous number and Seam number Use the MENU button to access submenu „ID data“. Press the START button and use the arrow buttons (up/down) to access the display which gives the continuous number of the fusion processes car- ried out by you. This number is allocated automati- cally by the unit and cannot be changed. - Page 32
T-CODE“). If you have activated the programming of pipe number and/or pipe length these will then also be displayed and can be entered accordingly (select symbols by pressing the MENU button and using the arrow buttons and save data by pressing the START button). - Page 33
5.9.3 Info text, Comment 1, Comment 2, Subcontractor Depending on your selections, the following will appear as part of the data programming prior to fusion „INFO TEXT“, „COMMENT 1“, COMMENT 2“ and/or „SUBCONTRACTOR“. By pressing the MENU button and using the arrow buttons (symbol selection) you will be able to add any additional text. - Page 34
Warranty/Maintenance/ Taking out of service Warranty The warranty period for FRIAMAT fusion units is ® 24 months. Service and maintenance According to DVS 2208 part 1 and BGV A2 (VBG 4) “Electrical Plants and Devices” a maintenance of moveable electrical devices should be carried out once a year (see list of authorised service stations in section 8.2). - Page 35
Operating faults Errors when reading in the barcode If reading in is not confirmed by an acoustic signal the reader wand should be checked for dirt or damage. If the reader wand is damaged, fusion can still be carried out using the Emergency Input Mode. Overheating It is possible for your FRIAMAT ®… - Page 36
Error messages: No Text in Signifi- Remedy Display cance/ Causes 02 Temperature Ambient Set up tent outside range temperature if necessary. outside permitted range. 03 Resistance Electrical Check contact outside resistance for firm tolerance of fitting seating/dirt. outside Maybe clean tolerance. - Page 37
(e.g. power cut during fusion) or too low. 15 Mains rating Power con- Please contact exceeded sumption FRIATEC of fitting service hotline: exceeds +49 (0) 621 rating of the 486 1533 FRIAMAT ® 23 Generator- Generator Please contact… - Page 38
(wrong) barcode is read in. Printer not ready Only with prime eco: check if output unit (PC/Laptop with FRIATRACE from version 5.1, FRIATEC Memory-Stick, printer) is properly connected. If an error message cannot be resolved please contact the FRIATEC Service Hotline:… - Page 39
Contact authorized service exceeded station. Arrange for unit to be serviced. Appendix Recommended accessories — FRIATEC Memory-Stick (USB) to transfer fusion data from fusion unit to PC/Laptop (only with FRIAMAT ® prime eco) — FRIATRACE from version 5.1 for the electronic processing of fusion data (only FRIAMAT ®… - Page 40
Authorised service stations Please contact our service hotline +49 (0) 621 486 1533 for details of service stations world wide. Operating instructions updates These technical statements are checked regularly in terms of up-to dateness. The date of the recent revision is specified on the document. Visit www.friatools.de, in the left navigation menu you will find the submenu “Downloads”. - Page 44
FRIATEC Aktiengesellschaft Technical Plastics Division P.O.Box 71 02 61 D-68222 Mannheim Phone: +49 621 486-1533 Fax: +49 621 479196 www.friatools.de info-friatools@friatec.de…
- Manuals
- Brands
- FRIATEC Manuals
- Welding System
- FRIAMAT PRIME ECO
- Operating instructions manual
-
Contents
-
Table of Contents
-
Bookmarks
Quick Links
Operating Instructions
FRIAMAT
FRIAMAT
®
®
Related Manuals for FRIATEC FRIAMAT PRIME ECO
Summary of Contents for FRIATEC FRIAMAT PRIME ECO
- Page 1
Operating Instructions ® FRIAMAT ® FRIAMAT… -
Page 2: Table Of Contents
1. Safety Dangers Safety hints and tips Designated equipment use Sources of danger Authorised users Dangers from electric power Emissions Safety precautions on site Signal equipment 1.10 Emergencies 2. Basic Data Design/parts Operating principle Technical data Transport/storage/dispatch Setting up/connecting Operating 3.
- Page 3
5.4.4 Comment 1 5.4.5 Comment 2 5.4.6 Subcontractor 5.4.7 Traceability 5.4.8 Pipe number 5.4.9 Pipe length 5.4.10 GPS data 5.4.11 Seam number 5.4.12 Scraper tool Menu „Data“ 5.5.1 Transfer 5.5.2 Delete Menu “Info” Menu “Emergency input” Menu “Formatting” Fusion Options 5.9.1 ID Data 5.9.1.1 Commission number… -
Page 4: Safety
Safety Dangers FRIAMAT ® fusion units have been designed using state of the art technology and are designed accor- ding to recognised safety regulations and fitted with appropriate protective equipment. In addition FRIAMAT ® fusion units have been submitted to extensive tests in line with the German law for equipment safety.
-
Page 5: Designated Equipment Use
— the guidelines by DVGW Standards, DVS, UVV and local directives. IMPORTANT! Any other use is not in line with designated use! FRIATEC AG does not accept liability for damage caused by adverse use: — Modifications and alterations are not permitted for safety reasons.
-
Page 6: Sources Of Danger
Sources of danger — Replace damaged mains connection cables and extension cables immediately. — Do not remove or disable safety devices. — Rectify known faults immediately. — Do not leave your FRIAMAT ® -model unattended. — Keep away from flammable liquids/gases. — Do not operate in EX environment.
- Page 7
When in doubt (e.g. when purchasing brand new) contact an authorised service station or call the FRIATEC service hotline +49 (0) 621 486 1533. Only use generators working with frequencies within the 44-66 Hz range. -
Page 8: Emissions
Emissions The (equivalent) continuous sound pressure level of all FRIAMAT ® fusion units is less than 70 db(A). When working in a quiet environment, the signal when set to “loud” comes across as very loud. For this reason it is possible to adjust the signal (loud/quiet).
-
Page 9: Operating Principle
Operating principle Only electrical fusion fittings with a barcode can be fused using FRIAMAT ® fusion units: a sticker with a barcode is allocated to each fitting. It contains information for the correct fusion process. Your FRIAMAT ® -model boasts a PC supported command system which: — controls and adjusts energy supply fully auto- matically, and…
-
Page 10: Technical Data
Connection Plug 4.0 mm Hand scraper/replacement blades Manual emergency programming Remote operating pass Operator pass Supervisor pass FRIATRACE (from version 5.1) FRIATEC Memory-Stick FRIATEC Memory-Box Documentation of fusion and traceability data Data storage in unit Data storage by Memory Card Language options…
- Page 11
FRIAMAT ® FRIAMAT ® prime eco basic eco AC 190…250 V AC 190…250 V 45…66Hz 45…66Hz AC 16 A max. AC 16 A max. AC 3,6 kVA AC 3,6 kVA 20 slow acting (inside) 20 slow acting (inside) Type IP 54 Type IP 54 protection grade II protection grade II… -
Page 12: Transport/Storage/Dispatch
Transport/storage/dispatch Your FRIAMAT ® -model is delivered in an aluminium transport box. Unpacking requires no specific skills, nor does storage in the transport box. The tempe- rature range during storage is -20°C..+70°C. WARNING! Always transport/store inside aluminium trans- port box. Setting up/connecting Your FRIAMAT ®…
-
Page 13: Basic «Fusion» Procedure
— Thoroughly remove any existing deposits. — Protect plug from contamination, replace if necessary. — Check fusion plug and contact sockets of the fitting for dirt before connecting. Basic “Fusion” Procedure Preparation The appropriate assembly instructions need to be observed for the correct processing of FRIALEN ®…
-
Page 14: Enter Barcode
Enter barcode WARNING! Take reader wand out of reader wand pouch by opening the pouch, grasping the reader wand at its end/anti-kink sleeve (black) and taking it out. It is not permitted to read in the barcode of a different type of fitting. On completion of the reading in process the reader wand must be returned to its pouch immediately in order to avoid damage and contamination of the reader…
-
Page 15: Starting Fusion Process
Starting fusion process WARNING! If there is a malfunction in the fusion process hot molten PE may be expelled on rare occasions. Therefore: Maintain a safety distance of at least 1 m from the fusion area during fusion! Do not connect any additional equipment during fusion.
-
Page 16: Friamat Basic Eco
® FRIAMAT basic eco Description of function buttons The FRIAMAT ® basic eco has 7 function buttons. MENU: The MENU button is grey. It calls up the main menus with its submenus (see also Section 4.2 “Menu Layout”). In addition pressing the MENU but- ton will clarify an error following an error message.
-
Page 17: Menu Layout
Menu Layout Emergency Basic settings Info input Time Date/Time Date Voltage/Frequency *Language* Temperature Volume Unit number Software version Service date Menu “Basic settings” Pressing the MENU button will take you to the main menu. Once there use the arrow buttons to take you to the submenu “Basic settings”…
-
Page 18: Menu «Info
IMPORTANT! The language setting menu displays two aste- risks right and left in the top line. These serve to identify the language setting menu if the langua- ge has been accidentally changed. Menu “Info” Pressing the MENU button will take you to the main menu.
-
Page 19: Friamat Prime Eco
® FRIAMAT prime eco Description of function buttons The FRIAMAT ® prime eco has 7 function buttons. MENU: The MENU button is grey. It calls up the main menus with its submenus (see also section 5.2 “Menu Layout”). In addition pressing the MENU button will clarify an error following an error message.
-
Page 20: Menu Layout
Menu Layout ID-Data Basic setting Fusion process Data Info Date/Time Emergency input Voltage/Frequency Formatting Temperature Unit number Software version Service date 1 = appears only if traceability is switched on and/or there is data 2 = appears only if documentation is switched on 3 = appears only if operator pass has been programmed in…
- Page 21
Documentation Commission number Time Transmit Operator pass Date Info text *Language* Selection Comment 1 Volume Delete Comment 2 Subcontractor Selection Traceability Pipe number Pipe length GPS data Seam number Scraper tool… -
Page 22: Menu «Basic Settings
Menu “Basic settings” Press the MENU button to access the main menu. Use the arrow buttons (up/down) to access the sub- menu „Basic settings“ and select by pressing the START button. 5.3.1 Documentation Your FRIAMAT ® -model is supplied with the docu- mentation function switched off.
-
Page 23: Volume
IMPORTANT! The menu “Language” is marked with two aste- risks (one star in front of the term “Language”, one star after). These serve to identify the language setting menu when for example the language has been accidentally changed. 5.3.5 Volume Use the guide button “MENU”…
-
Page 24: Operator Pass
– with the documentation switched on. You can order operator passes from FRIATEC. Once an operator pass has been read in, all fusion processes carried out will be saved under the code of this operator pass. By reading in a different operator pass your FRIAMAT ®…
-
Page 25: Info Text
5.4.3 Info text Press the MENU button and then submenu „Fusion process“ to access „Info text“. Activating/switching on this menu will allow you to include additional text information to a fusion process. 5.4.4 Comment 1 Press the MENU button and then submenu „Basic setting“…
- Page 26
The guide button “MENU” will take you to the menu “Data” with submenu “Transfer”. Your FRIAMAT ® prime eco will recognise automatically whether a PC/Laptop (with FRIATRACE database software, version 5.1 onwards), a FRIATEC Memory- Stick or a printer is connected. - Page 27
FRIATEC Memory-Stick, printer) must be con- nected before you access submenu „Transfer“. IMPORTANT! FRIATEC does not accept any liability for the use of standard USB memory-sticks. Please use the FRIATEC Memory-Stick. If the data transfer has been prepared correctly, you will be able, after pressing the START button, to select either „ALL“… - Page 28
IMPORTANT! Once you have deleted data, it has been lost irrevocably. The unit has an automatic back up function which may allow authorised FRIATEC service personnel to retrieve deleted data. Please contact your local service station (see section 8.2). - Page 29
Menu “Formatting” Basically the FRIATEC Memory-Stick can be used for the transfer of data. The FRIATEC Memory-Stick can be purchased from FRIATEC. If you have not used the FRIATEC Memory-Stick on the FRIAMAT ® prime eco and the correct format has… - Page 30
The term “ID data” includes data which you can allocate to your imminent fusion process: commis- sion number, operator pass, continuous number seam number and GPS data (1-3). The following sections describe this additional information. IMPORTANT! Entering commission numbers and seam num- bers is possible only when documentation and the function “Commission number”… - Page 31
5.9.1.3 Continuous number and Seam number Use the MENU button to access submenu „ID data“. Press the START button and use the arrow buttons (up/down) to access the display which gives the continuous number of the fusion processes car- ried out by you. This number is allocated automati- cally by the unit and cannot be changed. - Page 32
T-CODE“). If you have activated the programming of pipe number and/or pipe length these will then also be displayed and can be entered accordingly (select symbols by pressing the MENU button and using the arrow buttons and save data by pressing the START button). - Page 33
5.9.3 Info text, Comment 1, Comment 2, Subcontractor Depending on your selections, the following will appear as part of the data programming prior to fusion „INFO TEXT“, „COMMENT 1“, COMMENT 2“ and/or „SUBCONTRACTOR“. By pressing the MENU button and using the arrow buttons (symbol selection) you will be able to add any additional text. - Page 34
Warranty/Maintenance/ Taking out of service Warranty The warranty period for FRIAMAT fusion units is ® 24 months. Service and maintenance According to DVS 2208 part 1 and BGV A2 (VBG 4) “Electrical Plants and Devices” a maintenance of moveable electrical devices should be carried out once a year (see list of authorised service stations in section 8.2). - Page 35
Operating faults Errors when reading in the barcode If reading in is not confirmed by an acoustic signal the reader wand should be checked for dirt or damage. If the reader wand is damaged, fusion can still be carried out using the Emergency Input Mode. Overheating It is possible for your FRIAMAT ®… - Page 36
Error messages: No Text in Signifi- Remedy Display cance/ Causes 02 Temperature Ambient Set up tent outside range temperature if necessary. outside permitted range. 03 Resistance Electrical Check contact outside resistance for firm tolerance of fitting seating/dirt. outside Maybe clean tolerance. - Page 37
(e.g. power cut during fusion) or too low. 15 Mains rating Power con- Please contact exceeded sumption FRIATEC of fitting service hotline: exceeds +49 (0) 621 rating of the 486 1533 FRIAMAT ® 23 Generator- Generator Please contact… - Page 38
(wrong) barcode is read in. Printer not ready Only with prime eco: check if output unit (PC/Laptop with FRIATRACE from version 5.1, FRIATEC Memory-Stick, printer) is properly connected. If an error message cannot be resolved please contact the FRIATEC Service Hotline:… - Page 39
Contact authorized service exceeded station. Arrange for unit to be serviced. Appendix Recommended accessories — FRIATEC Memory-Stick (USB) to transfer fusion data from fusion unit to PC/Laptop (only with FRIAMAT ® prime eco) — FRIATRACE from version 5.1 for the electronic processing of fusion data (only FRIAMAT ®… - Page 40
Authorised service stations Please contact our service hotline +49 (0) 621 486 1533 for details of service stations world wide. Operating instructions updates These technical statements are checked regularly in terms of up-to dateness. The date of the recent revision is specified on the document. Visit www.friatools.de, in the left navigation menu you will find the submenu “Downloads”. - Page 44
FRIATEC Aktiengesellschaft Technical Plastics Division P.O.Box 71 02 61 D-68222 Mannheim Phone: +49 621 486-1533 Fax: +49 621 479196 www.friatools.de info-friatools@friatec.de…
-
Page 1
OPERATING INSTRUCTIONS FRIAMAT PRIME ECO www.friatools.com… -
Page 2: Table Of Contents
Contents Page 1. Preliminary remarks Safety instructions and hints Intended use 2. Safety Functional reliability The operator’s obligations Sources of danger Mains operation Generator operation Extension cable Opening the device Safety measures at the installation site Emergency 3. Basic information Layout/parts Function keys explained Display…
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Page 3: Table Of Contents
Contents Page 4. “Fusion” sequence Siting, connection, and startup Reading in the barcode Starting the fusion procedure 5. FRIAMAT prime eco “Basic settings” menu “Fusion Sequence” menu 5.2.1 “Operator pass” submenu 5.2.2 “Traceability” menu 5.2.3 “Info Data” submenu 5.2.4 “ID Data” submenu “Data”…
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Page 4: Preliminary Remarks
Preliminary remarks Safety instructions and hints In these operating instructions, the following symbols with warnings are used: Symbol Meaning Danger to people. WARNING! Failure to comply can result in death or serious injury. Danger to people. CAUTION! Failure to comply can result in minor or moderate injury. Danger to objects.
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Page 5: Safety
Safety Functional reliability FRIAMAT fusion units are state of the art, built in accordance with the require- ments under ISO 12176-2 and the acknowledged safety standards and fitted with the required safety devices. Prior to delivery, FRIAMAT fusion units are tested for correct and safe functioning.
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Page 6: Sources Of Danger
Stop using the FRIAMAT fusion unit. • Before all care and maintenance work, pull out the plug connecting the equipment. • Maintenance and repair work must be performed by authorised FRIATEC service stations only. • Supply FRIAMAT fusion units only with the operating voltage specified on the ratings plate.
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Page 7: Generator Operation
Generator operation NOTE Only those generators must be used that have been designed for industrial use on building sites. The operating instructions for the generator must be observed! The use of generators must comply with DVGW work sheet GW308, VDE 0100 Part 728, and the specifications and guidelines applying in the country of use.
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Page 8: Extension Cable
• Never open the FRIAMAT fusion unit when it is supplied with operating voltage! • FRIAMAT fusion units may be opened only by specialised personnel from an authorised FRIATEC service station! Safety measures at the installation site The connecting and fusion cables must be protected against sharp edges.
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Page 9: Basic Information
Basic information Layout/parts 1 Main switch 2 Fusion cable with reader wand 5 Ventilation slots (air outlet) or barcode scanner 6 Adapter bag 3 Front foil with display 7 Power cable and function keys 8 Ventilation slots (air intake) 4 Service interfae (USB) with protective cap…
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Page 10: Function Keys Explained
Function keys explained 1 Function keys The three blue function keys let you access the function key symbols shown on the display. 2 Direction keys The direction keys (left/right/up/down) let you move the cursor through the menu structure. The selection is confirmed with OK or one of the function keys. 3 START key The START key is used to start a fusion procedure.
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Page 11: Display
Display 1 Function status symbols Symbols appear representing the functions that can be activated at this time. See also Section 3.5. Also shown is the next due maintenance (see also Section 6.2). 2 View ambient details Key ambient details are shown (date, time, ambient temperature, voltage, and frequency).
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Page 12: Function Key Symbols Explained
Function key symbols explained Symbol Designation Description Menu key This opens the main menu This lets you input a barcode manually, Input / emergency input e.g. when it cannot be read. This opens a virtual keypad. This opens the ID Data input dialog for taking ID Data key Commission number, Seam number, and GPS Data…
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Page 13: Function Status Symbols Explained
Function status symbols explained Symbol Description Documentation is active. Seam numbers can be entered. Traceability barcodes can be entered. Pipe numbers can be entered. Pipe lengths can be entered. USB has been connected. Maintenance date: Indication of the next maintenance. Type plate The type plate lists the details specific to the FRIAMAT fusion unit and its unique device number.
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Page 14: Scanner
Scanner The scanner reads in fusion barcodes and traceability barcodes without physical contact. All you need to do is aim at the barcode and press the read button. The barcode is scanned by means of a red light strip that must cross over the whole barcode, whenever possible at the centre.
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Page 15: Fan Functionality
3.11 Fan functionality How the fans function depends on the temperatures measured at the heat sink inside the FRIAMAT fusion unit. The fans switch ON automatically when the heat sink reaches a certain temperature. And this not only during, but also between fusion sessions, or after reactivation, depending on the load levels.
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Page 16: Technical Details
3.14 Technical details Technical details* FRIAMAT prime cco Input voltage range AC 190 V – 250 V Frequency range 44 Hz…66 Hz Stromaufnahme AC 16 A max. Input current 3,5 kW Generator rated output for fittings d 20 – d 160 ~ AC 2,4 kW d 180 –…
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Page 17: Automatic Activation Of Maintenance Interval
3.15 Automatic activation of maintenance interval The maintenance interval stored in the FRIAMAT fusion unit (default: 12 months, see also Section 7.2) is not activated automatically until after the first fusion. INFORMATION The leading maintenance date is always shown on the display and may differ from the details on the service label attached to the FRIAMAT fusion unit! 3.16 Transport/storage/dispatch…
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Page 18: Fusion» Sequence
“Fusion” sequence Siting, connection, and startup Before every use, you should check that the FRIAMAT fusion unit is not damaged and operates properly within the specifications. All parts must be correctly installed and all conditions fulfilled. Only then can the device operate properly.
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Page 19: Reading In The Barcode
CAUTION Only original FRIATEC fusion plugs (art. no. 624529) may be used! 9. Connect the fusion plugs to the contact pins on the fitting. 10. The fusion plugs must be attached completely to the fitting’s pins, i.e. over their whole internal contact length.
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Page 20
NOTE Do not connect any other consumers during fusion! You can stop the fusion procedure at any time by pressing the STOP key. Fusion can be resumed after the fusion joint has cooled completely (and all causes of the fault have been eliminated). Observe here the processing instructions from the fitting manufacturer. -
Page 21: Friamat Prime Eco
FRIAMAT prime eco “Basic settings” menu The function key in the main menu opens the submenu “Basic settings”. Here you can edit the device settings. Documentation Date and time * System language * Protocol language Volume 1. Press the (Menu) function key. This opens the main menu.
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Page 22: Operator Pass» Submenu
(see also Section 5.2.4). The direction keys scroll through the settings activated on the FRIAMAT prime eco. The operator pass can be used to lock the FRIAMAT prime eco as protection against unauthorised use. A locked FRIAMAT prime eco shows on its display the request “!!! PLEASE ENTER VALID OPERATOR PASS !!!”.
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Page 23: Traceability» Menu
5.2.2 “Traceability” menu The “Traceability” submenu lets you read in, process, and store traceability barcodes and data. 5.2.2.1 Traceability Active The “Traceability Active” function activates and deactivates the traceability function. In addition, the “Traceability” submenu lets you activate the functions “Pipe Number”…
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Page 24: Id Data» Submenu
5.2.4 “ID Data” submenu The “ID Data” submenu presents data that you can select and that must be assigned directly to the pending fusion: Order Number, Fusion Joint Number, and GPS Data. These data cannot be entered in this submenu. When this function is “activated”, the inputs are prompted only after the fusion barcode has been read in.
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Page 25: Transfer» Submenu
5.3.1 “Transfer” submenu The submenu “Transfer” serves to transfer the fusion data from the FRIAMAT to a USB stick. An “Export Filter” dialog lets you select the data you want to output. Filters can be configured here for the data to be output. Options: Commission Number Date Operator…
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Page 26: Delete» Submenu
INFORMATION Suitable USB sticks are commercially available FAT 32 compatible models holding up to 256 GB. The USB stick mus be formatted to FAT 32 before use. 5.3.2 “Delete” submenu The “Delete” submenu lets you delete a selection or all of the saved data. Fusion options 5.4.1 “ID Data”…
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Page 27
5.4.1.2 Operator pass The main window shows the entered operator, if any, at the bottom right. If no operator pass has been activated, the window remains unchanged. The operator cannot be edited manually (via key presses). To register a new operator, you must read in a new operator pass (see Section 5.2.1). -
Page 28: Traceability Barcodes / Pipe Number / Pipe Length
1. Press the (ID DATA) function key . 2. Use the direction keys to select “GPS 1–3”. 3. Press the (Input/Emergency Input) function key. 4. Enter each of the numbers from the fi rst to the last using the direction keys on the virtual keypad.
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Page 29: Info Data: Info Text, Comment, Subcontractor
5.4.3 Info Data: Info Text, Comment, Subcontractor After the fusion barcode has been read in, the prompt “START” appears on the display. 1. Press the (Info Data) function key. 2. Use the direction keys to select “INFO TEXT”, “COMMENT”, and/or “Subcontractor”.
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Page 30: Info» Menu
“Info” menu The (Menu) function key in the main menu opens the submenu “Info”. Here you can view the device details. Type Device number SW version HW version Maintenance Date 1. Press the (Menu) function key. This opens the main menu. 2.
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Page 31: Warranty / Maintenance / Disposal
In accordance with DVS 2208 Part 1 and BGV A3 (“Electrical systems and equipment”), nonstationary electrical equipment must be subjected to repeat tests at least once a year. This maintenance can be performed at FRIATEC or one of its authorised service stations (see Section 8.1).
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Page 32: Error Messages / Warnings / Info
Irregularities during fusion cause error messages or warnings to appear on the display of the FRIAMAT fusion unit. INFORMATION On the FRIAMAT prime eco, press the function key to view the displayed error message in plain text! INFORMATION Should the FRIAMAT fusion unit output an error message or warning that is…
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Page 33
(e.g. power failure during conditions. fusion) or too low. Power too low Fitting’s power input is too Contact the FRIATEC low. The FRIAMAT cannot service hotline: provide such a low power. +49 (0) 621 — 486 1533 Power exceeded The fitting’s power input… -
Page 34
Fusion finished. Checks Checks on the fitting data and FRIAMAT preCHECK function. Voltage … V; Adjust generator, and acknowledge at STOP key. frequency … Hz Maintenance Have the device serviced by FRIATEC GmbH or an authorised service station. date exceeded… -
Page 35: Annex
Annex Authorised service stations Please contact the FRIATEC GmbH service hotline +49 (0)621 486-1533 for service stations worldwide. Updates to these operating instructions The technical information contained in these operating instructions is examined regularly for currency. The date of the last revision is specified on every page.
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Page 36
FRIATEC GmbH Technical Plastics Division P.O.B. 71 02 61 · D-68222 Mannheim Telefon +49 621 486-1533 Telefax +49 621 486-2030 info-friatools@friatec.de www.friatools.com…
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Page 1
OPERATING INSTRUCTIONS FRIAMAT PRIME ECO www.friatools.com… -
Page 2: Table Of Contents
Contents Page 1. Preliminary remarks Safety instructions and hints Intended use 2. Safety Functional reliability The operator’s obligations Sources of danger Mains operation Generator operation Extension cable Opening the device Safety measures at the installation site Emergency 3. Basic information Layout/parts Function keys explained Display…
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Page 3: Table Of Contents
Contents Page 4. “Fusion” sequence Siting, connection, and startup Reading in the barcode Starting the fusion procedure 5. FRIAMAT prime eco “Basic settings” menu “Fusion Sequence” menu 5.2.1 “Operator pass” submenu 5.2.2 “Traceability” menu 5.2.3 “Info Data” submenu 5.2.4 “ID Data” submenu “Data”…
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Page 4: Preliminary Remarks
Preliminary remarks Safety instructions and hints In these operating instructions, the following symbols with warnings are used: Symbol Meaning Danger to people. WARNING! Failure to comply can result in death or serious injury. Danger to people. CAUTION! Failure to comply can result in minor or moderate injury. Danger to objects.
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Page 5: Safety
Safety Functional reliability FRIAMAT fusion units are state of the art, built in accordance with the require- ments under ISO 12176-2 and the acknowledged safety standards and fitted with the required safety devices. Prior to delivery, FRIAMAT fusion units are tested for correct and safe functioning.
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Page 6: Sources Of Danger
Stop using the FRIAMAT fusion unit. • Before all care and maintenance work, pull out the plug connecting the equipment. • Maintenance and repair work must be performed by authorised FRIATEC service stations only. • Supply FRIAMAT fusion units only with the operating voltage specified on the ratings plate.
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Page 7: Generator Operation
Generator operation NOTE Only those generators must be used that have been designed for industrial use on building sites. The operating instructions for the generator must be observed! The use of generators must comply with DVGW work sheet GW308, VDE 0100 Part 728, and the specifications and guidelines applying in the country of use.
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Page 8: Extension Cable
• Never open the FRIAMAT fusion unit when it is supplied with operating voltage! • FRIAMAT fusion units may be opened only by specialised personnel from an authorised FRIATEC service station! Safety measures at the installation site The connecting and fusion cables must be protected against sharp edges.
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Page 9: Basic Information
Basic information Layout/parts 1 Main switch 2 Fusion cable with reader wand 5 Ventilation slots (air outlet) or barcode scanner 6 Adapter bag 3 Front foil with display 7 Power cable and function keys 8 Ventilation slots (air intake) 4 Service interfae (USB) with protective cap…
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Page 10: Function Keys Explained
Function keys explained 1 Function keys The three blue function keys let you access the function key symbols shown on the display. 2 Direction keys The direction keys (left/right/up/down) let you move the cursor through the menu structure. The selection is confirmed with OK or one of the function keys. 3 START key The START key is used to start a fusion procedure.
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Page 11: Display
Display 1 Function status symbols Symbols appear representing the functions that can be activated at this time. See also Section 3.5. Also shown is the next due maintenance (see also Section 6.2). 2 View ambient details Key ambient details are shown (date, time, ambient temperature, voltage, and frequency).
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Page 12: Function Key Symbols Explained
Function key symbols explained Symbol Designation Description Menu key This opens the main menu This lets you input a barcode manually, Input / emergency input e.g. when it cannot be read. This opens a virtual keypad. This opens the ID Data input dialog for taking ID Data key Commission number, Seam number, and GPS Data…
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Page 13: Function Status Symbols Explained
Function status symbols explained Symbol Description Documentation is active. Seam numbers can be entered. Traceability barcodes can be entered. Pipe numbers can be entered. Pipe lengths can be entered. USB has been connected. Maintenance date: Indication of the next maintenance. Type plate The type plate lists the details specific to the FRIAMAT fusion unit and its unique device number.
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Page 14: Scanner
Scanner The scanner reads in fusion barcodes and traceability barcodes without physical contact. All you need to do is aim at the barcode and press the read button. The barcode is scanned by means of a red light strip that must cross over the whole barcode, whenever possible at the centre.
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Page 15: Fan Functionality
3.11 Fan functionality How the fans function depends on the temperatures measured at the heat sink inside the FRIAMAT fusion unit. The fans switch ON automatically when the heat sink reaches a certain temperature. And this not only during, but also between fusion sessions, or after reactivation, depending on the load levels.
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Page 16: Technical Details
3.14 Technical details Technical details* FRIAMAT prime cco Input voltage range AC 190 V – 250 V Frequency range 44 Hz…66 Hz Stromaufnahme AC 16 A max. Input current 3,5 kW Generator rated output for fittings d 20 – d 160 ~ AC 2,4 kW d 180 –…
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Page 17: Automatic Activation Of Maintenance Interval
3.15 Automatic activation of maintenance interval The maintenance interval stored in the FRIAMAT fusion unit (default: 12 months, see also Section 7.2) is not activated automatically until after the first fusion. INFORMATION The leading maintenance date is always shown on the display and may differ from the details on the service label attached to the FRIAMAT fusion unit! 3.16 Transport/storage/dispatch…
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Page 18: Fusion» Sequence
“Fusion” sequence Siting, connection, and startup Before every use, you should check that the FRIAMAT fusion unit is not damaged and operates properly within the specifications. All parts must be correctly installed and all conditions fulfilled. Only then can the device operate properly.
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Page 19: Reading In The Barcode
CAUTION Only original FRIATEC fusion plugs (art. no. 624529) may be used! 9. Connect the fusion plugs to the contact pins on the fitting. 10. The fusion plugs must be attached completely to the fitting’s pins, i.e. over their whole internal contact length.
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Page 20
NOTE Do not connect any other consumers during fusion! You can stop the fusion procedure at any time by pressing the STOP key. Fusion can be resumed after the fusion joint has cooled completely (and all causes of the fault have been eliminated). Observe here the processing instructions from the fitting manufacturer. -
Page 21: Friamat Prime Eco
FRIAMAT prime eco “Basic settings” menu The function key in the main menu opens the submenu “Basic settings”. Here you can edit the device settings. Documentation Date and time * System language * Protocol language Volume 1. Press the (Menu) function key. This opens the main menu.
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Page 22: Operator Pass» Submenu
(see also Section 5.2.4). The direction keys scroll through the settings activated on the FRIAMAT prime eco. The operator pass can be used to lock the FRIAMAT prime eco as protection against unauthorised use. A locked FRIAMAT prime eco shows on its display the request “!!! PLEASE ENTER VALID OPERATOR PASS !!!”.
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Page 23: Traceability» Menu
5.2.2 “Traceability” menu The “Traceability” submenu lets you read in, process, and store traceability barcodes and data. 5.2.2.1 Traceability Active The “Traceability Active” function activates and deactivates the traceability function. In addition, the “Traceability” submenu lets you activate the functions “Pipe Number”…
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Page 24: Id Data» Submenu
5.2.4 “ID Data” submenu The “ID Data” submenu presents data that you can select and that must be assigned directly to the pending fusion: Order Number, Fusion Joint Number, and GPS Data. These data cannot be entered in this submenu. When this function is “activated”, the inputs are prompted only after the fusion barcode has been read in.
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Page 25: Transfer» Submenu
5.3.1 “Transfer” submenu The submenu “Transfer” serves to transfer the fusion data from the FRIAMAT to a USB stick. An “Export Filter” dialog lets you select the data you want to output. Filters can be configured here for the data to be output. Options: Commission Number Date Operator…
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Page 26: Delete» Submenu
INFORMATION Suitable USB sticks are commercially available FAT 32 compatible models holding up to 256 GB. The USB stick mus be formatted to FAT 32 before use. 5.3.2 “Delete” submenu The “Delete” submenu lets you delete a selection or all of the saved data. Fusion options 5.4.1 “ID Data”…
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Page 27
5.4.1.2 Operator pass The main window shows the entered operator, if any, at the bottom right. If no operator pass has been activated, the window remains unchanged. The operator cannot be edited manually (via key presses). To register a new operator, you must read in a new operator pass (see Section 5.2.1). -
Page 28: Traceability Barcodes / Pipe Number / Pipe Length
1. Press the (ID DATA) function key . 2. Use the direction keys to select “GPS 1–3”. 3. Press the (Input/Emergency Input) function key. 4. Enter each of the numbers from the fi rst to the last using the direction keys on the virtual keypad.
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Page 29: Info Data: Info Text, Comment, Subcontractor
5.4.3 Info Data: Info Text, Comment, Subcontractor After the fusion barcode has been read in, the prompt “START” appears on the display. 1. Press the (Info Data) function key. 2. Use the direction keys to select “INFO TEXT”, “COMMENT”, and/or “Subcontractor”.
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Page 30: Info» Menu
“Info” menu The (Menu) function key in the main menu opens the submenu “Info”. Here you can view the device details. Type Device number SW version HW version Maintenance Date 1. Press the (Menu) function key. This opens the main menu. 2.
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Page 31: Warranty / Maintenance / Disposal
In accordance with DVS 2208 Part 1 and BGV A3 (“Electrical systems and equipment”), nonstationary electrical equipment must be subjected to repeat tests at least once a year. This maintenance can be performed at FRIATEC or one of its authorised service stations (see Section 8.1).
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Page 32: Error Messages / Warnings / Info
Irregularities during fusion cause error messages or warnings to appear on the display of the FRIAMAT fusion unit. INFORMATION On the FRIAMAT prime eco, press the function key to view the displayed error message in plain text! INFORMATION Should the FRIAMAT fusion unit output an error message or warning that is…
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Page 33
(e.g. power failure during conditions. fusion) or too low. Power too low Fitting’s power input is too Contact the FRIATEC low. The FRIAMAT cannot service hotline: provide such a low power. +49 (0) 621 — 486 1533 Power exceeded The fitting’s power input… -
Page 34
Fusion finished. Checks Checks on the fitting data and FRIAMAT preCHECK function. Voltage … V; Adjust generator, and acknowledge at STOP key. frequency … Hz Maintenance Have the device serviced by FRIATEC GmbH or an authorised service station. date exceeded… -
Page 35: Annex
Annex Authorised service stations Please contact the FRIATEC GmbH service hotline +49 (0)621 486-1533 for service stations worldwide. Updates to these operating instructions The technical information contained in these operating instructions is examined regularly for currency. The date of the last revision is specified on every page.
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Page 36
FRIATEC GmbH Technical Plastics Division P.O.B. 71 02 61 · D-68222 Mannheim Telefon +49 621 486-1533 Telefax +49 621 486-2030 info-friatools@friatec.de www.friatools.com…
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Summary of Contents for FRIATEC FRIAMAT PRIME ECO
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Page 1
Operating Instructions ® FRIAMAT ® FRIAMAT… -
Page 2: Table Of Contents
1. Safety Dangers Safety hints and tips Designated equipment use Sources of danger Authorised users Dangers from electric power Emissions Safety precautions on site Signal equipment 1.10 Emergencies 2. Basic Data Design/parts Operating principle Technical data Transport/storage/dispatch Setting up/connecting Operating 3.
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Page 3
5.4.4 Comment 1 5.4.5 Comment 2 5.4.6 Subcontractor 5.4.7 Traceability 5.4.8 Pipe number 5.4.9 Pipe length 5.4.10 GPS data 5.4.11 Seam number 5.4.12 Scraper tool Menu „Data“ 5.5.1 Transfer 5.5.2 Delete Menu “Info” Menu “Emergency input” Menu “Formatting” Fusion Options 5.9.1 ID Data 5.9.1.1 Commission number… -
Page 4: Safety
Safety Dangers FRIAMAT ® fusion units have been designed using state of the art technology and are designed accor- ding to recognised safety regulations and fitted with appropriate protective equipment. In addition FRIAMAT ® fusion units have been submitted to extensive tests in line with the German law for equipment safety.
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Page 5: Designated Equipment Use
— the guidelines by DVGW Standards, DVS, UVV and local directives. IMPORTANT! Any other use is not in line with designated use! FRIATEC AG does not accept liability for damage caused by adverse use: — Modifications and alterations are not permitted for safety reasons.
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Page 6: Sources Of Danger
Sources of danger — Replace damaged mains connection cables and extension cables immediately. — Do not remove or disable safety devices. — Rectify known faults immediately. — Do not leave your FRIAMAT ® -model unattended. — Keep away from flammable liquids/gases. — Do not operate in EX environment.
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Page 7
When in doubt (e.g. when purchasing brand new) contact an authorised service station or call the FRIATEC service hotline +49 (0) 621 486 1533. Only use generators working with frequencies within the 44-66 Hz range. -
Page 8: Emissions
Emissions The (equivalent) continuous sound pressure level of all FRIAMAT ® fusion units is less than 70 db(A). When working in a quiet environment, the signal when set to “loud” comes across as very loud. For this reason it is possible to adjust the signal (loud/quiet).
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Page 9: Operating Principle
Operating principle Only electrical fusion fittings with a barcode can be fused using FRIAMAT ® fusion units: a sticker with a barcode is allocated to each fitting. It contains information for the correct fusion process. Your FRIAMAT ® -model boasts a PC supported command system which: — controls and adjusts energy supply fully auto- matically, and…
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Page 10: Technical Data
Connection Plug 4.0 mm Hand scraper/replacement blades Manual emergency programming Remote operating pass Operator pass Supervisor pass FRIATRACE (from version 5.1) FRIATEC Memory-Stick FRIATEC Memory-Box Documentation of fusion and traceability data Data storage in unit Data storage by Memory Card Language options…
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Page 11
FRIAMAT ® FRIAMAT ® prime eco basic eco AC 190…250 V AC 190…250 V 45…66Hz 45…66Hz AC 16 A max. AC 16 A max. AC 3,6 kVA AC 3,6 kVA 20 slow acting (inside) 20 slow acting (inside) Type IP 54 Type IP 54 protection grade II protection grade II… -
Page 12: Transport/Storage/Dispatch
Transport/storage/dispatch Your FRIAMAT ® -model is delivered in an aluminium transport box. Unpacking requires no specific skills, nor does storage in the transport box. The tempe- rature range during storage is -20°C..+70°C. WARNING! Always transport/store inside aluminium trans- port box. Setting up/connecting Your FRIAMAT ®…
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Page 13: Basic «Fusion» Procedure
— Thoroughly remove any existing deposits. — Protect plug from contamination, replace if necessary. — Check fusion plug and contact sockets of the fitting for dirt before connecting. Basic “Fusion” Procedure Preparation The appropriate assembly instructions need to be observed for the correct processing of FRIALEN ®…
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Page 14: Enter Barcode
Enter barcode WARNING! Take reader wand out of reader wand pouch by opening the pouch, grasping the reader wand at its end/anti-kink sleeve (black) and taking it out. It is not permitted to read in the barcode of a different type of fitting. On completion of the reading in process the reader wand must be returned to its pouch immediately in order to avoid damage and contamination of the reader…
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Page 15: Starting Fusion Process
Starting fusion process WARNING! If there is a malfunction in the fusion process hot molten PE may be expelled on rare occasions. Therefore: Maintain a safety distance of at least 1 m from the fusion area during fusion! Do not connect any additional equipment during fusion.
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Page 16: Friamat Basic Eco
® FRIAMAT basic eco Description of function buttons The FRIAMAT ® basic eco has 7 function buttons. MENU: The MENU button is grey. It calls up the main menus with its submenus (see also Section 4.2 “Menu Layout”). In addition pressing the MENU but- ton will clarify an error following an error message.
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Page 17: Menu Layout
Menu Layout Emergency Basic settings Info input Time Date/Time Date Voltage/Frequency *Language* Temperature Volume Unit number Software version Service date Menu “Basic settings” Pressing the MENU button will take you to the main menu. Once there use the arrow buttons to take you to the submenu “Basic settings”…
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Page 18: Menu «Info
IMPORTANT! The language setting menu displays two aste- risks right and left in the top line. These serve to identify the language setting menu if the langua- ge has been accidentally changed. Menu “Info” Pressing the MENU button will take you to the main menu.
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Page 19: Friamat Prime Eco
® FRIAMAT prime eco Description of function buttons The FRIAMAT ® prime eco has 7 function buttons. MENU: The MENU button is grey. It calls up the main menus with its submenus (see also section 5.2 “Menu Layout”). In addition pressing the MENU button will clarify an error following an error message.
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Page 20: Menu Layout
Menu Layout ID-Data Basic setting Fusion process Data Info Date/Time Emergency input Voltage/Frequency Formatting Temperature Unit number Software version Service date 1 = appears only if traceability is switched on and/or there is data 2 = appears only if documentation is switched on 3 = appears only if operator pass has been programmed in…
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Page 21
Documentation Commission number Time Transmit Operator pass Date Info text *Language* Selection Comment 1 Volume Delete Comment 2 Subcontractor Selection Traceability Pipe number Pipe length GPS data Seam number Scraper tool… -
Page 22: Menu «Basic Settings
Menu “Basic settings” Press the MENU button to access the main menu. Use the arrow buttons (up/down) to access the sub- menu „Basic settings“ and select by pressing the START button. 5.3.1 Documentation Your FRIAMAT ® -model is supplied with the docu- mentation function switched off.
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Page 23: Volume
IMPORTANT! The menu “Language” is marked with two aste- risks (one star in front of the term “Language”, one star after). These serve to identify the language setting menu when for example the language has been accidentally changed. 5.3.5 Volume Use the guide button “MENU”…
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Page 24: Operator Pass
– with the documentation switched on. You can order operator passes from FRIATEC. Once an operator pass has been read in, all fusion processes carried out will be saved under the code of this operator pass. By reading in a different operator pass your FRIAMAT ®…
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Page 25: Info Text
5.4.3 Info text Press the MENU button and then submenu „Fusion process“ to access „Info text“. Activating/switching on this menu will allow you to include additional text information to a fusion process. 5.4.4 Comment 1 Press the MENU button and then submenu „Basic setting“…
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Page 26
The guide button “MENU” will take you to the menu “Data” with submenu “Transfer”. Your FRIAMAT ® prime eco will recognise automatically whether a PC/Laptop (with FRIATRACE database software, version 5.1 onwards), a FRIATEC Memory- Stick or a printer is connected. -
Page 27
FRIATEC Memory-Stick, printer) must be con- nected before you access submenu „Transfer“. IMPORTANT! FRIATEC does not accept any liability for the use of standard USB memory-sticks. Please use the FRIATEC Memory-Stick. If the data transfer has been prepared correctly, you will be able, after pressing the START button, to select either „ALL“… -
Page 28
IMPORTANT! Once you have deleted data, it has been lost irrevocably. The unit has an automatic back up function which may allow authorised FRIATEC service personnel to retrieve deleted data. Please contact your local service station (see section 8.2). -
Page 29
Menu “Formatting” Basically the FRIATEC Memory-Stick can be used for the transfer of data. The FRIATEC Memory-Stick can be purchased from FRIATEC. If you have not used the FRIATEC Memory-Stick on the FRIAMAT ® prime eco and the correct format has… -
Page 30
The term “ID data” includes data which you can allocate to your imminent fusion process: commis- sion number, operator pass, continuous number seam number and GPS data (1-3). The following sections describe this additional information. IMPORTANT! Entering commission numbers and seam num- bers is possible only when documentation and the function “Commission number”… -
Page 31
5.9.1.3 Continuous number and Seam number Use the MENU button to access submenu „ID data“. Press the START button and use the arrow buttons (up/down) to access the display which gives the continuous number of the fusion processes car- ried out by you. This number is allocated automati- cally by the unit and cannot be changed. -
Page 32
T-CODE“). If you have activated the programming of pipe number and/or pipe length these will then also be displayed and can be entered accordingly (select symbols by pressing the MENU button and using the arrow buttons and save data by pressing the START button). -
Page 33
5.9.3 Info text, Comment 1, Comment 2, Subcontractor Depending on your selections, the following will appear as part of the data programming prior to fusion „INFO TEXT“, „COMMENT 1“, COMMENT 2“ and/or „SUBCONTRACTOR“. By pressing the MENU button and using the arrow buttons (symbol selection) you will be able to add any additional text. -
Page 34
Warranty/Maintenance/ Taking out of service Warranty The warranty period for FRIAMAT fusion units is ® 24 months. Service and maintenance According to DVS 2208 part 1 and BGV A2 (VBG 4) “Electrical Plants and Devices” a maintenance of moveable electrical devices should be carried out once a year (see list of authorised service stations in section 8.2). -
Page 35
Operating faults Errors when reading in the barcode If reading in is not confirmed by an acoustic signal the reader wand should be checked for dirt or damage. If the reader wand is damaged, fusion can still be carried out using the Emergency Input Mode. Overheating It is possible for your FRIAMAT ®… -
Page 36
Error messages: No Text in Signifi- Remedy Display cance/ Causes 02 Temperature Ambient Set up tent outside range temperature if necessary. outside permitted range. 03 Resistance Electrical Check contact outside resistance for firm tolerance of fitting seating/dirt. outside Maybe clean tolerance. -
Page 37
(e.g. power cut during fusion) or too low. 15 Mains rating Power con- Please contact exceeded sumption FRIATEC of fitting service hotline: exceeds +49 (0) 621 rating of the 486 1533 FRIAMAT ® 23 Generator- Generator Please contact… -
Page 38
(wrong) barcode is read in. Printer not ready Only with prime eco: check if output unit (PC/Laptop with FRIATRACE from version 5.1, FRIATEC Memory-Stick, printer) is properly connected. If an error message cannot be resolved please contact the FRIATEC Service Hotline:… -
Page 39
Contact authorized service exceeded station. Arrange for unit to be serviced. Appendix Recommended accessories — FRIATEC Memory-Stick (USB) to transfer fusion data from fusion unit to PC/Laptop (only with FRIAMAT ® prime eco) — FRIATRACE from version 5.1 for the electronic processing of fusion data (only FRIAMAT ®… -
Page 40
Authorised service stations Please contact our service hotline +49 (0) 621 486 1533 for details of service stations world wide. Operating instructions updates These technical statements are checked regularly in terms of up-to dateness. The date of the recent revision is specified on the document. Visit www.friatools.de, in the left navigation menu you will find the submenu “Downloads”. -
Page 44
FRIATEC Aktiengesellschaft Technical Plastics Division P.O.Box 71 02 61 D-68222 Mannheim Phone: +49 621 486-1533 Fax: +49 621 479196 www.friatools.de info-friatools@friatec.de…
EN
8
Irregularities during fusion cause error messages or warnings to appear on the
display of the FRIAMAT fusion unit.
INFORMATION
On the FRIAMAT Basic, press the Menu key to view the displayed error
message in plain text!
INFORMATION
Should the FRIAMAT fusion unit output an error message or warning that is
not listed in the following and that cannot be explained or remedied despite
the plaintext description, contact our service hotline +49 (0)621 486-1533!
Error messages
No.
Displayed text
02
Temperature
out of range
03
Resistance outside
of tolerance
04
Fitting’s wire turn
short circuited
05
Fitting’s wire turn
interrupted
06
Voltage outside
of tolerance
48
Meaning/causes
Ambient temperature outside
of permitted range
Fitting’s electrical resistance
outside of tolerance.
Short circuit in the fitting’s
wire turn.
Current flow interrupted
Deviation in fusion voltage
too high.
Remedy
You may have to tent
over or shield the
fusion area.
Check that contacts sit
firmly and are clean. If
necessary, clean con-
tacts and replace the
fitting.
Replace fitting, and
send it in for analysis.
Check the connection
between the fusion
plug and the fitting. If
OK, replace fitting, and
send it in for analysis.
Notify authorised
service station.